Enterprise Manufacturing

Lush: Enterprise ERPNext Across 5 Countries

How a consultation-led approach helped a global handmade cosmetics manufacturer deploy ERPNext for production planning, finance, and inventory across multiple entities and 5 countries.

About Lush

Lush is a global handmade cosmetics company headquartered in Poole, Dorset. With 5 manufacturing units in Poole and operations spanning Japan, Croatia, the USA, and Australia, Lush produces fresh, ethically sourced products at enterprise scale.

As the business expanded internationally, Lush needed an ERP platform that could handle multi-entity manufacturing across different countries — each with its own tax regimes, regulatory requirements, and cost structures.

Industry

Cosmetics

Manufacturing

Scale

5

Countries

Go-Live

12 Months

Consultation to launch

Entities

Multiple

Units

The Challenge

Multi-Entity Complexity

Multiple legal entities across countries with different tax regimes, cost structures, and regulatory requirements — all needing to operate on a single platform.

Cross-Unit Coordination

No automated flow between Lush Ltd (sales) and Lush Manufacturing (production) — orders required manual coordination between entities.

Enterprise-Scale Operations

Production planning, inventory management, and financial reporting at a scale that demanded robust, configurable processes across multiple manufacturing units.

The Solution

We began with a consultation phase to build confidence with ERPNext, then delivered core modules — Production Planning, Finance, and Inventory Management — alongside 6 bespoke customisation projects, including standard cost and memo cost configuration plus reporting and dashboard setup.

Production Planning

Full production planning workflows for a multi-unit manufacturing operation — from BOMs and work orders through to shop floor scheduling.

Finance & Tax Structure

Custom tax configuration across multiple jurisdictions, ensuring compliance with each country's financial reporting and regulatory requirements.

Inventory Management

Centralised inventory tracking across Poole manufacturing units — with real-time visibility into stock levels, movements, and valuations.

Xero Integration

Real-time sync between ERPNext and Xero for accounting continuity — keeping financial data accurate across both platforms.

Delivery Note Consolidation

Consolidated delivery notes streamlining outbound logistics — reducing paperwork and improving dispatch efficiency.

Cross-Unit Integration

Automated SO-to-PO flow between Lush Ltd and Lush Manufacturing — eliminating manual order coordination between entities.

The Results

12 Months

Consultation to go-live

5 Countries

Unified on one platform

6+

Custom integrations delivered

Enterprise

Scale with confidence

Ready to Scale Your Operations?

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